Grid-tie inverters have become egalitarian today. You no longer need thousands of dollars or a licensed electrician to take advantage of the newest generation of micro grid-tie inverters. These devices let you hook your small wind turbine or solar panel to the grid for around $250-$350 US. In our latest Youtube Video, my colleague Paul Gelling puts one of these inverters through the wringer.

Click here to view the video: Youtube Video

Old Information can be Good Information


If you are interested in making wind turbine towers from schedule 40 or schedule 80 pipe and fittings, some very good information can be found using a very old source: a 1958 copy of Popular Science which I was reading from Google Books:

Brown, S. (1958), "Machined Pipe and Fittings", Popular Mechanics, May 1, pp.197-200.

Its amazing that you can find so many old magazines on Google Books which still have relevancy today. Even using a CNC machine rather than a lathe, many of the ideas in this article are still transferable. I am interested in making a telescoping wind turbine mount inexpensively and found the discussion on telescopic uses of pipe very interesting.

Equally amazing is how much material was in a monthly magazine back in the day. Go buy a Popular Mechanics today and compare it in quality and quantity to the 1958 vintage equivalent. I bought one in an airport and had finished everything of value before the plane reached altitude. Same goes for most other magazines like Popular Science that are but a shadow of their former selves. They mostly help you buy things now rather than make things.

55 Gallon Drum Turbine Instructable

I wrote an Instructable. I have been a fan of Faroun, a prolific VAWT inventor who has been writing Instructables for years, and now I have finally written my own instructable:

55 Gallon Drum Vertical Axis Wind Turbine (VAWT)

Please let me know what you think. It is a lot easier to read if you actually to to the Instructables site to view it.

New Airfoil-Based Wind Turbine




This is a preview of our new turbine. This turbine is still under development but is performing very well in initial tests.

This turbine is much lighter and faster than previous turbines I've built. For one, it is a lift based turbine utilizing symmetrical airfoils rather than a drag based turbine such as the Savonius. This has both advantages and disadvantages. This turbine really goes, but the Savonius starts up easier in super light winds.

I would like to thank the following companies who produced custom products or provided services which were integrated into this turbine prototype.

Liberty Machine and Tool - http://www.libertymachine.net/

SENSYR - http://sensyr.com

FC Sails - http://www.fcsails.com/

Thermal Foams, Inc. = http://www.thermalfoams.com/

Otherpower.com - http://otherpower.com

Here is a YouTube video of this prototype turbine.

Gear-Wheel Designer Vastly Improved

When I wanted to couple my prototype Savonius wind turbine to an off-the-shelf alternator, I decided to use gears. I cut the gears on my IMService CNC machine using an inexpensive piece of software from Delph Electronics called the Gear-Wheel Designer

Graham Baxter's Gear-Wheel Designer with G-code generator lets you type in a few parameters, press a button, and get a DXF file of a gear, along with G-code to run a CNC machine. This program allowed me to make gears to electrify my wind turbine without being an expert on gear cutting. Click here to see a video of the wind turbine in action.

The user interface of the Gear-Wheel Designer is quite simple and contains a parameter area and a graphical preview of the gear to be rendered:

Here is a picture of a gear produced from the software.

The latest release has the ability to create five gear types as opposed to just cycloidal and involute gears in the previous release. The new release added the capability to design ratchet wheels, dead-beat ratchet wheels and anchor ratchet wheels. See this page for more detail on the new gear/wheel types. Also added was the ability to create wheels with spokes as shown above. There are also a number of other new features as this release was a complete rewrite of the software. They let you download the user manual prior to purchase so I advise doing this to find out more details about the software prior to purchase. This software does not attempt to teach you terminology or gear design concepts so if you are like me and don't know much about gears, you should do some research prior to machining your gears.

This software is definitely a bargain at less than $80 to purchase. I just upgraded to the latest version and will be trying it out on my next generation vertical wind turbine. I am also going to try my hand at machining a pendulum clock. Watch this blog for future updates if interested in gears.

VAWT Video Part 2 - Power Generation.


VAWT Part 2 -- Gears and Generator


Please check out the following link to a YouTube Video of part two of our wind turbine build. Video - Part 2 This shows our geared generator design and a desktop CNC machine cutting gears.

Two other designs are being worked on for future:

1. Geared design shown in this video.

2. A version with a built in rotating cylinder of permanent magnets exciting a stationary coil (permanent magnet alternator) with no mechanical gearing and hence no mechanical loss as is inherent with gears.

3. Another type with a geared automotive generator (no magnets at all) whose mechanical resistance is controlled with PWM(Pulse Width Modulation) by a microcontroller controlling power into the rotating coil. With no power, the coil should free-wheel with minimal resistance. In strong winds, we could "make hay while the sun shines" by putting a lot of juice into the coil. In light winds, the power in the coils is reduced to an amount which still will at least hopefully trickle charge the battery. A small permanent magnet motor-generator would be used to jump start the process and handle the case of a totally dead battery, and could "trickle charge" a dead battery. This design is very interesting from a software point of view, but has the highest amount of technical risk.

The wind speed, RPM, and outputs will be monitored, and more importantly compared, with a flexible sensing and visual programming environment called NeatTools, which will be discussed and "filmed" in future posts. We will also be using a TNG-3B from http://www.sensyr.com in conjunction with NeatTools to simultaneously monitor multiple inputs from hall effect sensors (from a small magnet on each turbine axle), voltage sensors, and a wind speed sensor.

CNC part 1-Unboxing and Connecting


I received a CNC machine last month and opened it up. Here is video of the initial checkout of the machine.


http://www.youtube.com/watch?v=duunwn_yfW8

Since this was posted I have used the machine for many other projects including making gears for my wind turbine and machining plastic front panels for local companies.


I did a lot of research before buying this machine from IMService ( http://www.imsrv.com/ ) and I think I made a good decision as it is making us more productive. The owner of the company, Fred Smith, provides excellent support. Here is a link to the actual 12 x 24 inch machine I bought:

http://www.cadcamcadcam.com/index.asp?PageAction=VIEWPROD&ProdID=208


Soon I am going to try to make printed circuits on the machine using special micro end mills.

Here is the YouTube Video of the unboxing: YouTube Video

Wind Power, CNC, and More

Welcome to my blog. Here I will keep you abreast of new developments at the Berezin house. Currently, we are developing an inexpensive "build it yourself" VAWT (vertical axis wind turbine). After checking locally for a wind turbine and finding entry level prices in the $3,000 to $5,000 range, I decided to build a plastic barrel VAWT. Last week we bought a CNC machine to fabricate parts for our VAWT. I will be publishing videos of our progress on these projects.

introThe FAWT Silo. ( vawt wind turbine hawt savonius )The FAWT Silo is one of my ideas to improve the efficiency of VAWT.we know that the best VAWT can only be 45% vs The HAWT in efficiency.well The FAWT is a VAWT but it uses lift like the HAWT to create the rotation spin.the idea is simple, I took...
By: faroun

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55 Gallon Drum Vertical Axis Wind Turbine (VAWT)

This Instructable will enable you to build a Vertical Axis Wind Turbine out of mostly recycled materials.I was inspired to build a Savonius turbine from 55 gallon drums after reading an article from a 1970s copy of Mother Earth News. The Savonius Turbine, often referred to as the S-Rotor, has been ...
By: embeddedprogrammer

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A Paper Plate and Pop Bottle Savonius Wind Turbine

Build a vertical axis windmill from cardboard and recycled pop bottles to experiment with wind power generation.Small wind turbines have lower energy output than commercial wind turbines, such as those found in wind farms. Commercial generators in the 5-50W range are available for boat or caravan us...
By: egbertfitzwilly

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How to build a car powered by a savonius/wind turbine

Hello! I have seen an interesting experimental car on German TV. It is a small car, in which a wind driven helix directly trasmits the mechanic energy to the wheels. The car moves, even against wind direction. That car was equipped with a tall helix perpendicular to the main axis. I think that a s...
By: isacco

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How to test the power output on a wind turbine?

I'm on a team prototyping a water filtration system powered by a Savonius wind turbine; the energy from the spinning turbine is mechanically transferred to a reverse osmosis filter/pump setup. We're doing tests of various blade configurations and are trying to determine the power output by hooking ...
By: moisture

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V8-4" vawt,savonius,vertical axis,wind turbine,ametek)

http://www.vawt.tk Guys Don't Get sick Of me, But After making the V8-3" I realized that the Vanes are not able to hold onto all the wind that comes near it, that was due to when i expanded the middel section it flattened the vanes in the middel, so i designed the V8-4" in a way that when i expand i...
By: faroun

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V8 vawt,savonius,vertical axis,windturbine,ametek)

http://www.vawt.tk After making the V10 I realized that off the shelf, cheap dc Motor requires alot of RPM, I do not want to gear something made of so light material that it does not have the mass to sustain the rotation, so I decided to design and build one that has more RPM yet has the same Blade ...
By: faroun

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V10 (vawt,savonius,vertical axis,windturbine,ametek)

http://www.vawt.tk Here we go again, building another vawt.With this one I am hoping to get the 100 watts.Here is how I did it.First we need:--5 pvc tube. size 3"X10' (hardware store)$48--3 bike wheels. size 12" (junk yard or ask your kid to use their bikes for a minute) maybe $5--Ametek38 volt (eba...
By: faroun

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Build your own Savonius VAWT (Vertical Axis Wind Turbine)

Build a cheap VAWT from a broomstick, 4 bearings, 2 buckets and some pipe. Get some 25mm ID / 50mm OD bearings Go get at least 2, or ideally 4 ball bearings with a 25mm (1inch) inner diameter, and a 50mm (2 inch) outer diameter. I bought mine for aout 6 Australian Dollars each at my local bearing...
By: sam dekok

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Faroun Lenz v2 Vertical Axis Wind Turbine

http://www.vawt.tk keep in mind that this one is easier to build than my Savonius.i kept it very basic.to build the turbine, you need the following material:-3 bicycle 29" wheels $5.00-12 lamminate flooring $20.00 ( .25"x8"x4'.4") -Various sizes of screws $7.00-3" PVC cut in 2 $50.00 or (cardboard ...
By: faroun

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Wind Powered Yard Light

I live in a pretty windy area and decided this might be a fun little project to throw together. It's pretty simple to do, and could easily be improved to make it more permanent and efficient. It would also make a good school project if you have appropriately aged school children. Prepare the old...
By: yokozuna

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Soup Can Savonius

Here’s my first venture into writing an instructable. I’m not creating much new here, just giving people a cheap first step into making Savonius styled wind turbines and trying out some new ideas. Most of the materials can be found right in your own garage if yours is as filled with junk like mine...
By: gumbytig

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Cardboard Savonius Wind Turbine

Goal: build a Savonius wind turbine made out of cardboard to see whatworks. This is for the turbine only and not the generator itself. The main photo you see is the goal.The need for a working model grew out of frustration trying tojury-rig various designs of a Savonius turbine that in the end wou...
By: rhackenb

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Faroun Savonius Wind Turbine

http://www.vawt.tk Alternative energy is a must in the future and all of us would like to challange the idea that we can not change and be efficeint.so i am taking that chllange to create my own style of Savonius wind generator.in this Instructable i will include the steps that will achieve my Farou...
By: faroun

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SAVONIUS WIND TURBINE

Savonius Wind Turbine

Wind Turbines by Arakawa Lock Gate

Wind Turbine in Wakasu Park

Savonius wind turbine in front of UDX, Akihabara

Savonius Wind Turbine

Savonius Wind Turbine

Savonius Wind Turbine

Savonius Wind Turbine

Savonius Wind Turbine

Savonius Wind Turbine

Savonius Wind Turbine

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Hurricane 500 Wind Turbine + 500 Watt Grid Tie Kit

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solar wind turbine generator charge load controller

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ARI Wind Turbine 900W 12V Hybrid Solar Wind Generator

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SWEA 1,000 Watt (1 kW) Grid-Tie Wind Turbine/Generator

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Wind Turbine 6 Blade 84 inch Stainless hub, Shaft

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Hybrid Wind Turbine Generator + Max 650W 12V Controller

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PowerMax+400 Watt 12 Volt Hybrid Wind Turbine Generator

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Solar and Wind Turbine-Generator Charge Control 35 Amp

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Solar and Wind Turbine-Generator Charge Control 25 Amp

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Solar and Wind Turbine-Generator Charge Control 25 Amp

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New 30 watt mini Wind Turbine Generator Windmill

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New 30 watt mini Wind Turbine Generator Windmill

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Baldor 90VDC Motor 1/5HP 1800RPM for Wind/Water Turbine

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3 WIND TURBINE GENERATOR BLADES --- High RPM model

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600 WATT WIND GENERATOR TURBINE MOTOR + HUB + ARBOR

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300w grid tie power inverter,solar panel, wind turbine

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AIR BREEZE Marine WIND Turbine GENERATOR for SAILBOATS!

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Powerful 1200W Max Wind Turbine Generator 24V Hybrid

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2KW Wind Turbine Generator + 48V Hybrid Controller

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650W Max Hybrid Wind Solar Turbine Generator 12V

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Wind Generator turbine Kit 1500 Watt 12 VDC 110 Amp

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Wind Generator turbine Wind Blades 30"Long 6 BLADES

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Wind Generator turbine 1500 Watt 12 VDC 110 Amp Motor

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5/8" HUB SHAFT w/6 BLADE Wind turbine generator AMETEK

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400 Watt Grid Tie Inverter for Solar Panel Wind Turbine

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6 x 64" Wind Turbine Generator Blades for AMETEK motors

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PowerMax+600 600W / 900W Hybrid Wind Turbine Generator

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6 x 62" Wind Turbine Generator Blades Hub for Air-X 403

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SLIP RING SPECIFICALLY FOR WIND GENERATOR TURBINE

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5 WIND TURBINE GENERATOR BLADES + HUB + FASTENERS

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3 WIND TURBINE GENERATOR BLADES - Powerful & Balanced

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Solar Wind Turbine Generator Charge Load Controller

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20' Wind Turbine Guy Wire Pole Tower for 1 kW & Smaller

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30' Wind Turbine Guy Wire Tower 2kW & Smaller w/ Pole

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BREEZE LOW WIND 12, 24 & 48 VOLT GENERATOR TURBINE 500W

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Powerful Wind Generator Turbine 2KW 2000W 48V Hybrid

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500 WATT DIY DO IT YOURSELF WIND TURBINE KIT 46" BLADES

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3 Blades/hub for 5,000W (5kW) DIY Wind Turbine

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3.5KW Max Hybrid Wind Turbine Generator 48V 5-Blade

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1500 WATT DIY DO IT YOURSELF WIND TURBINE KIT 61" BLADE

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1200w solar panel/wind turbine GRID TIE INVERTER 28-55v

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Air X Marine Wind Turbine Generator - Model# 44446

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MAGNET WIRE 14 AWG over 11lbs RED WIND TURBINE WIRE

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12 N50 Neo Magnets 2X1X1/2 Wind Turbine Generator Power

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PowerMax+3KW Genuine 3KW Wind Turbine Generator System

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5/8" HUB SHAFT w/6 BLADE Wind turbine generator AMETEK

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300 W Grid Tie Inverter Wind Turbine Solar G83/1 Cert

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Wind Turbine Generator Hybrid Max 650W + 12V Controller

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Low Wind Turbine PMA Alternator Generator

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AirMov 750W Wind Turbine 12V/24V with charge controller

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20PC 2X1X0.5" Neo Magnets Wind Turbine Generator Power

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Hybrid Wind Turbine Generator + Max 650W 12V Controller

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PowerMax+400 Watt 12 Volt Hybrid Wind Turbine Generator

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5 WIND TURBINE GENERATOR BLADES - 17 MM HUB VERSION

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600 WATT WIND GENERATOR TURBINE MOTOR + HUB + ARBOR

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1400 Watt WIND 12, 24 & 48 VOLT TURBINE GENERATOR SLAVE

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PowerMax+400 12V Hybrid Wind & Solar Turbine Generator

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3 WIND TURBINE GENERATOR BLADES --- High RPM model

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Hybrid Wind Turbine Generator 24V 1200W Max +Controller

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SWEA - 500 Watt Complete Grid Tie Wind Turbine

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Wind Speed Recording Anemometer for wind turbine sites

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24 N42 2X1X1/2" Neo Wind Turbine Motor Magnets Epoxy+Ni

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Baldor 180VDCMotor 1/2HP 1750RPM for Wind/Water Turbine

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Wind Turbine 900W 48V Hybrid Solar Wind Generator

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650W Max Hybrid Wind Solar Turbine Generator 12V

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2KW Wind Turbine Generator + 48V Hybrid Controller

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48 VDC low-loss AIR-X Land 400W Wind GENERATOR Turbine

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Wind Generator turbine 1500 Watt 12 VDC 110 Amp Motor

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Wind Generator turbine Wind Blades 30"Long 6 BLADES

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Wind Generator turbine Kit 1500 Watt 12 VDC 110 Amp

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BREEZE LOW WIND 12, 24 & 48 VOLT TURBINE GENERATOR 500W

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24PC 2X1X1/2" Wind Turbine Generator Neodymium Magnets

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PowerMax+600 600W / 900W Hybrid Wind Turbine Generator

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Low wind turbine generator PMA

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Wind Turbine Generator Hub Fit Air-X 403 303 17mm Shaft

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Alloy Wind Turbine Generator Hub fit Ametek 16mm Shaft

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6 x 62" Wind Turbine Generator Blades + Hub for Ametek

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